Sector Shaped Conductor Compacting Dies

COMPACTING DIE FOR SECTOR SHAPE CONDUCTOR

Sector Shape Conductor

We at Regal Carbide Dies Pvt Ltd. are manufacturing Compacting dies in Tungsten Carbide for Sector Shape Conductors.

These Compacting Dies are used in Cable industries for compacting the strands of wires .

Some times these strands of wires are Tin coated. 

The surface finish of the Compacting die is very high so that there are no scratches on the compacted conductor. Also angle in the die has to be high so that the compacting can be done easily without much load on the die. 

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Shaving Die

SHAVING DIE

What is a Shaving Die ?

SHAVING DIE

Many times after the extrusion metals and alloys , the outer surface contain many impurities.
To remove the impurities a shaving die is used to shave the impurities from the extruded rod.
Shaving die is also called as the scalping die.

A sharp edge is made on the shaving die . The material is then drawn from this shaving die. This process is carried out on a draw bench machine generally.
The impurities are shaved off by the die  This is a helpful process as the material now becomes more pure .

For example if the size of the wire is 10mm after extrusion , then the size of the shaving die should be around 9.90mm or 9.85mm.    

Heading Die

HEADING DIE

What is a Heading Die?

A heading die is also called as cold heading dies. This uses the concept of cold forging of wires into rivets, screws, bolts as well as nuts.
A heading die is made of different dimensions based on the length of the piece to be forged, the thickness of the screw or the bolt or rivet which is to be made on the machine.

Thr forging is done on machines called as headers. All machines are having different capacities of length which can be made as well as the thickness of the material which it can forge.

Now a days Heading die is made in tungsten carbide. Earlier people used to use Hardened steel dies which had very little life.

Heading dies are made for

• rivets
• bimetallic rivets
• bolts
• screws
• carriage bolt   etc.

Deep Draw Die

DEEP DRAW DIE

We make carbide deep draw die. These deep draw die is used to make a deep draw out of the thin sheets.
The process is as follows:

• Sheets are fed to hydraulic press which keeps cutting the desired thickness sheets on a regular interval.
• then this small cutted sheet is kept on a deep draw die held on a hydraulic press.
• a punch comes and deep draws the cutted sheet such that the outer diameter becomes equal to the inner diameter of the deep draw die.
• the thickness of the components so formed is determined by the diameter of the punch used in the process.

Deep draw dies are used in industries like

1. Making the cover of speakers.                                       
2. the cover of small electrical motors,
3. the batteries
4. can making
5. perfume can making

Carbide Bush

CARBIDE BUSH

Carbide bush is used as a guide in many industries . Also in some other industries carbide bush is used  for better wear resistance.
For Example:

1. In Stranding machine : Many carbide bushes are used in stranding machine. Some machines use approximate 72 carbide bushes  at one time, some other machines use only about 50 carbide bushes
2. In Jig fixtures also these carbide bushes are used as a wire guide for drills etc.
3. In many industries carbide bush is used as a seal ring.
4. Coiling pay off Guides .

These carbide bushes are highly wear resistant and give very good life. 

Now a days these carbide bushes are used in many sheet metal dies where the cavity is now made in the carbide bushes fitted in the base plates.

Extrusion die

EXTRUSION DIE

Flux Coating Dies

We at Regal Carbide Dies Pvt Ltd, are based in Delhi ,India since 1987.
We make Flux coating dies also called as an extrusion die used for coating of flux on the welding Electrode Rods.
This Extrusion Die is used extensively in the welding electrode industry for many years now.

The toughest grade of Tungsten Carbide  is used ( TH 03 of Kennametal) for the Extrusion die or    Flux Coating dies.
 Extrusion Die is highly polished to give a mirror finish on the die. This helps in easy release of the welding rod as well as very good surface finish of the electrode rod is achieved through it.

Extrusion Nozzles, Cutters , Spinner Dies

Apart from the Extrusion Die, we also make Spinner Dies, Carbide cutters , Extrusion Nipples or Nozzles as well as wire cutting dies used in the Wire straightening and cutting machines.

Carbide Wire Feed Rollers

We also make the Carbide Roller used for pushing of welding electrode rods into the extrusion machine. These carbide rolls have very good life .
Earlier die steel rollers were used in these wire feeders. Because of steel wearing , the machines have to be stopped many times to change these rollers which lead to production losses.
These carbide rolls help to increase the production by reducing the down time .

We make all these toolings as per client's specifications and drawings.