Wire Dies

WIRE DIES

Types of Wire  Dies
1. Tungsten Carbide Wire Dies :  Tungsten Carbide pellet is fitted in steel case in this wire dies. Angles are provided on both the sides of the carbide pellets so that reduction and release of drawn wire is done easily.

These Wire dies are used for drawing of Mild Steel, Low Carbon Steel, High Carbon Steel, Stainless Steel, G I Wire, Brass, Copper, Aluminium and other alloys.
Apart from these wires, coated wires are also drawn from these tungsten carbide wire dies.

Shapes of Tungsten Carbide Wire Dies                              
. Round Tungsten Carbide Wire Dies
. Square Tungsten Carbide Wire Dies
. Hex Tungsten Carbide Wire Dies
. Rectangular Tungsten Carbide Wire Dies
. Strip carbide Wire dies

2. PCD Wire Dies  (Poly Crystalline Diamond Dies).
In  PCD Wire Dies , PCD Blank is brazed on to steel Case. These PCD Wire Dies are used mainly for drawing of Copper, Aluminium, Brass, Aluminium Alloy .
These PCD Wire Dies are used mainly when long production run is used.
PCD Dies give many times more production than Tungsten Carbide Wire Dies.

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Compacting Die

COMPACTING DIE

COMPACTING DIES

We make Tungsten Carbide Compacting Die. The compacting die is used in cable manufacturing.
The stranding of many wires are done with the help of stranding machines. The strands of wires are then passed through a Compacting die .
The main function of compacting die is to remove the air gaps which are formed in the strands.
This helps in better conductivity of the electrical cables.

Types of Compacting die
1. Single piece Compacting die
2. Split Compacting dies ( two piece dies).

Also now a days compacting dies are being made in
1. Tungsten Carbide
2. PCD

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Carbide Roller

CARBIDE ROLLER

WIRE FEED ROLLERS

We make Carbide  Roller used in many industries for feeding of wires.
Industrries where carbide rollers are used are as follows:
1. Spring Machinery for feeding of wire .
2. Welding Electrode industry for feeding of wire rod in the extrusion plant.

This Carbide roller is made in grooved type as well as knurling type.
Finest grade of Tungsten Carbide is used to give good wear resistance.
Very long life is achieved from the carbide roller. This definitely helps to reduce the down time of the machine caused by frequent wear and change of steel wire feed rolls in the plant.

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Carbide Die

CARBIDE DIE

We at Regal Carbide Dies Pvt Ltd , Delhi are in the field of making  Carbide Die since 1987.
Tungsten Carbide , being a very hard material , next only to Diamond is used because of its property of extreme high wear resistance .

Carbide Die is being made with the use of Tungsten Carbide.
 Carbide die consist of a Steel Case . Tungsten Carbide pellet or nib is shrink fitted to the steel case with appropriate shrinkage allowances.

The inner Diameter of the carbide pellets are lapped as per the required approach angle and exit angles in the   die. Bearing length or band length is then made in the carbide die which depend upon the material to be drawn as well as the speed of the machine on which it is to be drawn.

After lapping and rough finishing, the carbide die is then fine polished with the aid of Diamond lapping compounds, diamond powders and Diamond Paste so as to give a mirror polish on the carbide die.

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Carbide Wire Guides and Coiling Fingers for Spring Industry

CARBIDE WIRE GUIDE AND COILING FINGERS

CARBIDE WIRE GUIDE

CARBIDE WIRE GUIDES

We at Regal Carbide Dies Pvt Ltd, Delhi are manufacturers of Full Carbide Wire guides, Carbide lined Wire Guides as well as coiling fingers for various spring making machines.

Apart from it, we also make wire feed rollers in Hardened Steel as well as in Full Carbide.

We have been making these toolings for many years now.

We carefully select the grade of Tungsten Carbide which should be used in these applications.

Wire guides and roller grooves are highly polished for giving smooth surface finish of the wire.

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Draw Die and Plugs

DRAW DIE AND PLUGS

CARBIDE PLUGS

We at Regal Dies make Draw die for pipe drawing. We make draw dies for sinking process as well  for tube draw process where a plug is used along the die to maintain the Inner bore of the pipe.

We make these plugs in fixed types like brazed or mechanically fitted plugs , or we make floating plugs as well.
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Die Manufacturer

BAR DRAWING DIES

We at Regal Carbide Dies Pvt Ltd are a Die Manufacturer since 1987. We  make Bar Drawing dies , Wire Drawing Dies, Extrusion dies in tungsten carbide. These dies are used to draw various ferrous and non ferrous materials.
Dies are used to draw round wire and bars , square bars, hexagonal bars, rectangular bars as well as all types of profiles as per client's drawings and requirements.

Being a die manufacturer we are committed to provide good quality to all our clients on a shorter notice.
A die manufacturer in the field of carbide die making involves machinery like
Polishing Machines
Lapping Machines
Cylindrical Grinder
Surface Grinder
EDM Machine

Apart from these machinery , a die Manufacturer may also need to get some work outsourced from machines like Wire Cut , Vertical Milling machines etc.
Die manufacturing is a very challenging field, as every day one has to look for improving the existing quality to a new level.

We consistently try to work on our quality and have created a  good name as die manufacturer of carbide dies. in India.
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PCD Dies

PCD DIES

PCD DIES

PCD Dies

We at Regal Dies are manufacturing PCD Dies used in the wire drawing of Copper, Aluminium, GI Wire, SS wires. Also dies are made for tube drawing as well as for Compacting of cables.

We have many satisfied customers . We value quality and timely delivery.
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Carbide Dies for Co2 wire / Mig Wire

CARBIDE DIES FOR CO2 WIRE / MIG WIRE

CARBIDE DIES

We are specializing in the manufacturing of  Tungsten Carbide dies used in manufacturing of Mig wire / Co2 wire.
We have done extensive research on the geometry of the die which gives very good results.
Our dies have these advantages  like:

1. Very good Production                                                  
2. Good surface finish of copper coating.
3. Uniform coating with no scratches.
4. Our dies do not heat and leave flux.

We have many satisfied customer's in this field.
Our aim is to be a world renowned player in the manufacturing of Mig wire draw dies.
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Schaublin , Nomura, Citizen Sliding head Collets

We have been making collets and guide bushes for sliding head machines. We are capable of making these collets and guide bushes in steel and in carbide lining .
We have detailed drawings of various machines like Petermann, Tornos, Schaublin, Nomura, Citizen etc.
We can also make asymettric collets and guide bushes as well for machines like G. D Wieler etc.
Minimum bore which we hade made is 0.6mm.
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T.C Strip dies for DPC Wire for copper and Aluminium

T.C STRIP DIES

We make Tungsten Carbide Dies for DPC wires in aluminium and copper .
We make these dies for strips. The paper is easily covered on the strips as the corners are rounded for the purpose of paper covering.

Apart from these dies we also make dies for copper and aluminium bus bars.. Commutator sections
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